Zhangjiagang huede(hyd)  Machinery Co., Ltd.

Plastic machine factory with 15 years experience

: 008618015672928

Pvc edge banding roll cutting Slitting machine

Pvc edge banding roll cutting Slitting machine

  • Product Description

1.Main technical parameters                                                               

1

Maximum diameter of   unwinding

φ1300mm

 

2

Maximum diameter of   winding

φ600mm

 

3

Winding width range

100mm-700mm

4

Slitting width

20mm-700mm

5

Diameter of the   rewinding paper tube 

3 "(inner diameter φ76mm outer diameter φ92mm)

6

Highest mechanical   speed

280m/min

7

Maximum rewinding   speed 

280m/min

8

Maximum score cutting   speed

280m/min

9

Width of the inner   cavity of the machine 

1070mm

10

Correction accuracy

≤0.40mm

 

11

Tension setting range

2 ~ 30kg

12

Unwinding magnetic   powder tension

200N.M

13

The winding motor   power

4kW-6

14

Traction motor power

5.5kW

15

Total machine power 

 

15kw

16

Machine dimensions

The weight of the   machine

3000 (L) ×2400 (W) ×1600mm (H)

 

17

Suitable material

Film and composite film   12-180um,PE, PVC self-adhesive, paper, anodized aluminum film, aluminum   plating film, aluminum foil

 

18

Machine color

Gray (other colors are optional)

 

19

The weight of the   machine

3000kg

 

2. Description of the main parts

2.1 Unwinding Part

 

 

1

 

 

Structure

Independent   rectifying unwinding rack

  pneumatic feeding, safety chuck locking

LPC   transverse rectifying mechanism

  Tension automatic control

 

 

 

 

2

 

 

 

Specification

  Roll width range of 100 ~ 700 mm

  Unwinding diameter (Max) φ1300 mm

  Unwinding magnetic powder tension 200N.M

LPC   lateral deviation correction accuracy ± 0.4mm

  Maximum load of winding 600kg

 

 

 

 

 

 

3

 

 

 

 

 

Feature

  With shaft pneumatic unwinding frame, fast and convenient.

  With LPC can ensure the rewinding neat

  Tension using magnetic powder by PLC automatic calculation of coil diameter   automatic tension control, make the tension control of material film more   scientific, more accurate

  Magnetic powder in the control of unwinding makes the tension control more   gentle, no residual torque, tension control precision is high

 

 

 

2.2.Defelcting roll and guide roll                         

1

Structure

The   adjustment structure is manual

  One end of the deflection roller is adjusted up and down, and the other end   is adjusted back and forth

  aligning roller, guide roller are using Hawalo bearing

 

 

 

 

2

 

 

 

Specification

  Deflection roller diameter φ100 mm

  The length of the deflection roller is 750 mm

  Deviation range ±20 mm

  guide roller diameter φ100 mm

  Guide roller length 750 mm

 

 

 

 

 

3

 

 

 

 

Feature

● Adjust the roll mechanism to adapt to different quality material   film

● The roller into the action of balance, so that the machine   without vibration source, smooth operation

● Adopt high precision bearing to make the roller stable when   rotating at high speed and reduce the noise of the machine

 

 

2.3.Traction drive gear

 

 

 

 

1

 

 

 

 

Structure

AC vector   frequency conversion drive

  synchronous belt drive

Active   traction roller adopts steel roller structure

The rotating   body adopts imported bearings

Double   roll to roll type, steel and soft combination

Cots   clutch, pressure adjustment by pneumatic components to complete

 

 

 

 

 

2

 

 

 

 

Specification

Drive   roller diameter φ135 mm nitrile rubber shore (A) 70° ~ 75°

Low rubber roller phi   130 mm

The   maximum pressure of the rubber roller 200kg

Drive   roller length 750 mm

Roll   dynamic balance accuracy 5g

Traction   motor power 5.5kW

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

Feature

● The   traction device can block the unwinding tension and winding tension, so that   the changes do not affect each other

● After   the roller is balanced, the machine has no vibration source and runs smoothly

● The   use of high grade bearings make the roller at high speed running smoothly,   reduce the noise of the whole machine

Adopt synchronous belt   for transmission accuracy, smooth operation, at the same time reduces the   noise in the whole machine

● The   use of asynchronous servo motor drive, so that the system tension is stable,   high transmission precision, stable and reliable operation

 

 

2.4.Cutting Department 

    

Round   knife cutting method

The flat   knife adopts the slotting roller to support the slitting

The edge material in the slitting part is blown   by the exhaust fan to the waste box for collection

                

2.5.Winding roller

1

Structure

Swing arm   rotary frame

clutch   pressure for pneumatic form

2

Specification

Roller   diameter φ60mm

The roll   surface is 750mm long

3

Feature

Pressure   changes with diameter, conducive to winding neatly

Suitable   for uneven thickness of the substrate

 

 

2.6.Receiving department

 

 

1

 

 

Structure

Double   air expansion shaft up and down winding

Automatic   tension control

Support   arm control using pneumatic

Motor   active winding.

2

Specification

Winding   diameter (Max) φ600 mm

Winding   motor power 4kw-6

Maximum   load of winding 300kg

 

 

 

 

 

3

 

 

 

 

 

Feature

● Air   expansion shaft can adapt to a wide range of materials, coiling to maintain   stable tension of the substrate.

●   Tension is automatically calculated by PLC coil diameter through the   electrical proportional valve to achieve automatic control, making the   tension control of material film more scientific and accurate

● Motor   active winding makes the tension control range is large, no residual torque,   tension control precision is high

2.7.Discharging device

Unloading   device, the rewinding reel can be opened single side cantilever type, can   also be unloaded whole shaft.

2.8.Frame part               

Steel   plate, steel plate thickness of 30 mm, from 35 thick processing.

2.9.Air path hydraulic system

This   machine adopts pneumatic and hydraulic actuators, operated by the panel,   through the solenoid valve to execute, high degree of automation, reduce   labor intensity.

 

 

2.10.Electrical control system

Adopt   man-machine interface,PLC centralized control, advanced technology

  Man-machine interface, display and set the speed of the host machine, winding   length, winding tension setting, taper setting.

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