Zhangjiagang Hyd Machine Co., Ltd.

Plastic machine factory with 15 years experience

: 008618015672928

Pvc edge banding roll cutting Slitting machine

Pvc edge banding roll cutting Slitting machine

  • Product Description

1.Main technical parameters                                                               

1

Maximum diameter of   unwinding

φ1300mm

 

2

Maximum diameter of   winding

φ600mm

 

3

Winding width range

100mm-700mm

4

Slitting width

20mm-700mm

5

Diameter of the   rewinding paper tube 

3 "(inner diameter φ76mm outer diameter φ92mm)

6

Highest mechanical   speed

280m/min

7

Maximum rewinding   speed 

280m/min

8

Maximum score cutting   speed

280m/min

9

Width of the inner   cavity of the machine 

1070mm

10

Correction accuracy

≤0.40mm

 

11

Tension setting range

2 ~ 30kg

12

Unwinding magnetic   powder tension

200N.M

13

The winding motor   power

4kW-6

14

Traction motor power

5.5kW

15

Total machine power 

 

15kw

16

Machine dimensions

The weight of the   machine

3000 (L) ×2400 (W) ×1600mm (H)

 

17

Suitable material

Film and composite film   12-180um,PE, PVC self-adhesive, paper, anodized aluminum film, aluminum   plating film, aluminum foil

 

18

Machine color

Gray (other colors are optional)

 

19

The weight of the   machine

3000kg

 

2. Description of the main parts

2.1 Unwinding Part

 

 

1

 

 

Structure

●Independent   rectifying unwinding rack

●   pneumatic feeding, safety chuck locking

●LPC   transverse rectifying mechanism

●   Tension automatic control

 

 

 

 

2

 

 

 

Specification

●   Roll width range of 100 ~ 700 mm

●   Unwinding diameter (Max) φ1300 mm

●   Unwinding magnetic powder tension 200N.M

●LPC   lateral deviation correction accuracy ± 0.4mm

●   Maximum load of winding 600kg

 

 

 

 

 

 

3

 

 

 

 

 

Feature

●   With shaft pneumatic unwinding frame, fast and convenient.

●   With LPC can ensure the rewinding neat

●   Tension using magnetic powder by PLC automatic calculation of coil diameter   automatic tension control, make the tension control of material film more   scientific, more accurate

●   Magnetic powder in the control of unwinding makes the tension control more   gentle, no residual torque, tension control precision is high

 

 

 

2.2.Defelcting roll and guide roll                         

1

Structure

●The   adjustment structure is manual

●   One end of the deflection roller is adjusted up and down, and the other end   is adjusted back and forth

●   aligning roller, guide roller are using Hawalo bearing

 

 

 

 

2

 

 

 

Specification

●   Deflection roller diameter φ100 mm

●   The length of the deflection roller is 750 mm

●   Deviation range ±20 mm

●   guide roller diameter φ100 mm

●   Guide roller length 750 mm

 

 

 

 

 

3

 

 

 

 

Feature

● Adjust the roll mechanism to adapt to different quality material   film

● The roller into the action of balance, so that the machine   without vibration source, smooth operation

● Adopt high precision bearing to make the roller stable when   rotating at high speed and reduce the noise of the machine

 

 

2.3.Traction drive gear

 

 

 

 

1

 

 

 

 

Structure

● AC vector   frequency conversion drive

●   synchronous belt drive

● Active   traction roller adopts steel roller structure

● The rotating   body adopts imported bearings

● Double   roll to roll type, steel and soft combination

● Cots   clutch, pressure adjustment by pneumatic components to complete

 

 

 

 

 

2

 

 

 

 

Specification

● Drive   roller diameter φ135 mm nitrile rubber shore (A) 70° ~ 75°

Low rubber roller phi   130 mm

● The   maximum pressure of the rubber roller 200kg

● Drive   roller length 750 mm

● Roll   dynamic balance accuracy ≤5g

● Traction   motor power 5.5kW

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

Feature

● The   traction device can block the unwinding tension and winding tension, so that   the changes do not affect each other

● After   the roller is balanced, the machine has no vibration source and runs smoothly

● The   use of high grade bearings make the roller at high speed running smoothly,   reduce the noise of the whole machine

Adopt synchronous belt   for transmission accuracy, smooth operation, at the same time reduces the   noise in the whole machine

● The   use of asynchronous servo motor drive, so that the system tension is stable,   high transmission precision, stable and reliable operation

 

 

2.4.Cutting Department 

    

● Round   knife cutting method

●The flat   knife adopts the slotting roller to support the slitting

● The edge material in the slitting part is blown   by the exhaust fan to the waste box for collection

                

2.5.Winding roller

1

Structure

● Swing arm   rotary frame

● clutch   pressure for pneumatic form

2

Specification

● Roller   diameter φ60mm

● The roll   surface is 750mm long

3

Feature

● Pressure   changes with diameter, conducive to winding neatly

● Suitable   for uneven thickness of the substrate

 

 

2.6.Receiving department

 

 

1

 

 

Structure

● Double   air expansion shaft up and down winding

● Automatic   tension control

● Support   arm control using pneumatic

● Motor   active winding.

2

Specification

● Winding   diameter (Max) φ600 mm

● Winding   motor power 4kw-6

● Maximum   load of winding 300kg

 

 

 

 

 

3

 

 

 

 

 

Feature

● Air   expansion shaft can adapt to a wide range of materials, coiling to maintain   stable tension of the substrate.

●   Tension is automatically calculated by PLC coil diameter through the   electrical proportional valve to achieve automatic control, making the   tension control of material film more scientific and accurate

● Motor   active winding makes the tension control range is large, no residual torque,   tension control precision is high

2.7.Discharging device

● Unloading   device, the rewinding reel can be opened single side cantilever type, can   also be unloaded whole shaft.

2.8.Frame part               

● Steel   plate, steel plate thickness of 30 mm, from 35 thick processing.

2.9.Air path hydraulic system

●This   machine adopts pneumatic and hydraulic actuators, operated by the panel,   through the solenoid valve to execute, high degree of automation, reduce   labor intensity.

 

 

2.10.Electrical control system

● Adopt   man-machine interface,PLC centralized control, advanced technology

●   Man-machine interface, display and set the speed of the host machine, winding   length, winding tension setting, taper setting.

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